ROTARY BROACHING: MAKING HARD MATERIALS LOOK EASY

Rotary broaches manufactured with a proprietary hardening process can cut material as hard as 50 HRC with minimal tool wear, improving the production process for medical screws and other components.

“With a Rayco broach, you can broach hexes in 30-HRC parts with no significant wear on the cutter after 2,000 passes,” Mr. Rooney says.

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PART MANUFACTURER SEEKS TO OUST WEAK MACHINING LINK

“It’s not the HSS material but the Rayco heat-treat process that makes all the difference,” Rooney noted. “Our process creates a finer grain structure at a higher hardness while maintaining the toughness. Conventional heat-treated HSS creates this fine structure but at a lower hardness, therefore lacking the wear resistance compared to a Rayco heat-treated broach.”

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Chris Rooney Comment