RAYCO TOOLS INC

ROTARY BROACHES FOR HARD MATERIALS SINCE 1947

Rayco Tools Inc., located in Warsaw, Indiana, manufactures rotary and push broaches for difficult materials and demanding applications. Rayco #7 broaches use our proprietary heat-treat process to provide exceptional toughness and wear resistance in stainless steels, titanium, cobalt chrome, aerospace alloys and other hard materials. Rayco broaches have been successfully used in applications up to 55 HRC, including medical, aerospace and precision manufacturing.

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Assorted Rayco #7 rotary and push broaches for hard materials and custom applications

ROTARY BROACHES FOR TITANIUM, INCONEL & HARD ALLOYS

Rayco #7 rotary and push broaches are designed for difficult materials where toughness, wear resistance and consistent tool life matter. Customers use Rayco broaches in Cobalt Chrome, BioDur 108, 17-4 H900, Custom 455, A286, titanium, strain-hardened 316, Inconel 718, MP35N, Nitronic 50, Hastelloy, Monel and other demanding alloys.

Tool life depends on material, geometry, machine setup and cutting conditions, but Rayco’s proprietary heat-treat process is engineered to improve broach durability in demanding applications. New customers can request application guidance and a sample broach to evaluate performance in their own process.

Rayco #7 custom hex broaches with .315-inch and .500-inch shanks

FAST LEAD TIMES FOR CUSTOM HEX & SQUARE BROACHES

Rayco stocks .315" (8 mm) and .500" shank broach blanks ready to grind to your custom hex or square size. Standard dimensional tolerance is ±.0002", and vent holes are standard. Custom sizes are available with no need to wait for a completely new broach blank to be manufactured.

Typical Lead Times
1–10 pcs: 1–3 days
11–25 pcs: 4–7 days
26–50 pcs: approximately 2 weeks
100+ pcs: approximately 3 weeks

ROSAN-TYPE SERRATION BROACHES FOR SAE AS1300 (PS10035) PORTS

Rayco offers Rosan-type serration broaches in Rayco #7 heat-treated HSS for SAE AS1300 ports (PS10035). Contact Rayco for available port sizes, application guidance and quotation information.

Rayco #7 Rosan-type serration broach for SAE AS1300 PS10035 ports

RAYCO #7 ROTARY BROACH PERFORMANCE GUARANTEE

New to Rayco? Put a Rayco #7 rotary broach to the test in your application. If it does not outperform the rotary broach you currently use, Rayco will refund your purchase price.